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Full Auto Milling and Embedding Two in One Machine(one chip,two chips,four chips)Model:YMJ-TOTD450X

Feature:

This is a full auto machine which integration of card milling,vacuum cleaning,module punching,implanting and ATR test.Embed one chip,two chips and four chips no need change the tool.When you embed different size module need to change the tool and welding heads.



Product Detail

?Feature:

1.Integration of cavities milling, vacuum cleaning, cavity detection, glue tape punching, lamination, module tape punching, module embedding and ATR testing.  

2. Specialized fixture design for card centering system, protecting the milling depth from the influences of the card thickness and dimension.

3. Milling program can be designed by operator, cavity layer can be set 3 layers, each program can be save individually. 

4. X and Y the two separated milling stations can mill different profiles at the same time, or individually. It settles difficult problem of adjusting the center place on two stations while milling.

5. Z-Axis moving is realized through guide and ball screw driven by high precision servo motor, to provide the accurate milling depth. Special tool changing program make tool changing is fast and convenient. 

6. Depth detection device, double card detection device, card direction detection device and card correction functions. 

7. Cards transferred through belt driven by servo motor ensure the safety and stability of the machine. 

8. Film loading is controlled by serve motor with sensor detection. Faulty module can be distinguished automatically. 

9. IC tape feeding and collecting automatically.

10. Bad chips rejected automatically.

11.  Special pick up module structure which ensure module without damage.

12.  Module punching tool positioning by dowel pin.

13.  Strip IC stepping is controlled by servo motor, feeding distance can be adjusted by parameter, and module has double protection with photoelectric sensor monitoring. 

14. Servo motor working with high precision guider and lead screw makes module transfer more stable and reliable. Module transfer position can be changed easily.

15. Special design for hot press station makes sure module sticking to plastic card tightly. It is convenient to change the hot pressers.

16. ATR test system ensures qualified rate of embedding.

17. Machine no embedding without chip on the card.

18. Each chip hot welding three times

19. Hot welding head


Technical Parameter:

Overall  DimensionL4000mm*W1000mm*H1800mm
Weight3500KG
Power Supply3 phase AC380V  50/60HZ
Power11KW
Air Supply6KG/cm2
Air  Consumption1400L/min
Control  SystemPC
Applicable MaterialsDifferent kinds of chips and ISO  srandard cards
UPH

The total throughput of the system is mainly depending on process.

-Single chip up to 6000-6500

-Two chips up to 6000-6500

-Four chips up to 7000-7500

Yield99.70%
Accuracy(1)Embedding  Position Tolerance:±0.1mm
(2)Embedding Flatness Tolerance:±0.05mm
(3)Milling Position Tolerance:±0.05mm
(4)Milling Size Tolerance:±0.05mm
(5)Milling Depth Accuracy:Z axis±0.02mm
(6)Module Punching Accuracy:±0.05mm
(7)Hot Welding Head Temperature:
a.Temperature Adjusting Range:25℃-250℃;
b.Different temperature range of Hot welding between real and display on  machine is±10℃.



Product Video
CONTACT US

Tel:+86-755-27918093/23060983
Fax:+86-755-27918086
Add:Building B, Hongxing Xifang Industrial Park,Datianyang,

          Songyu Road, Songgang Street,Bao'An District,

          Shenzhen, 518105, China


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